PTI manufactures, donates face shields to 15 Ohio healthcare facilities
The packaging supplier had multiple partners on the project, which created and donated 5,000 of the face shields.
May 6, 2020 by Canadian Plastics
Plastics packaging designer and supplier PTI has manufactured and donated 5,000 face shields to 15 healthcare facilities in Northeast Ohio.
“When the initial shock of the COVID-19 pandemic wore off, many of us in the plastics industry began thinking of ways to help the frontline doctors, nurses, caregivers and even the grocery store clerks,” said Sumit Mukherjee, PTI’s chief technology officer. “As that was happening, we were approached by the University of Toledo, with whom we are a corporate partner, to 3D-print face shields for its affiliated medical facilities. We quickly identified that we could go beyond just 3D printing a face shield to designing, building a mold in order to produce a higher volume of parts to help fill a critical need.”
Speed was of the essence in the project, and to avoid starting from scratch and going through multiple iterations, Holland, Ohio-based PTI reached out to healthcare industry professionals who pointed them to readily available editable CAD files for face shields. The next step was to select a design, 3D-print it, and then tweak it to produce a viable part.
“We also relied on our partners who jumped in with support,” Mukherjee said. “Tekni-Plex donated 10,000 feet of extruded PET sheet in various thicknesses so that we could validate what worked best. Braskem donated their PP resin which we used to produce headband fixtures. Dana Corporation helped us modify and simplify the shield design so that we could puncture the PET sheet to accept the headband with a commonly available three-hole file puncher. We went through a couple of iterations to make sure the headband was the right fit around the forehead and nose, and even comfortable for someone wearing glasses.”
The company was also challenged with building the mold. However, six days after receipt of the mold material, the mold was finally installed into the machine. After the shield was produced, the PTI team worked to trim the gate, cut the shields to size, and punch the holes. The end result was more than 5,000 completed shields delivered to healthcare facilities in Northwest Ohio. This included ProMedica, UT Medical College of Ohio, The Toledo Clinic, St. Luke’s, and St. Vincent.
“We encourage other companies to look at how they can harness their own capabilities to help our healthcare providers during this challenging time,” Mukherjee said. “We plan on continuing our efforts so that we help even more healthcare facilities.”